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AI data readiness at Zencargo: fixing the data before automating freight

Downloads | AI case studies, AI ROI, AI-ready data and knowledge, Technology and data leaders

Zencargo got AI working in freight forwarding by fixing its data before it automated the work. AI data readiness came first: clean, structured inputs that the system could act on. Josh Clement-Sutcliffe, AI and Automation Product Manager at Zencargo, explained the approach to aibl in April 2026.

The London-based digital freight forwarder first tried the standard advice of automating the simple cases. In a business with dozens of parties per shipment and no shared standards, that stalled. So in August 2025 it rebuilt the programme around three stages. Here is how it worked.

Why did automating the happy path fail at Zencargo?

Because the happy path is rare in global freight. A single shipment can involve dozens of parties across several countries, each with its own systems and standards. Communication runs on email, fax and phone, with documents in every format and language. Zencargo’s early automation could not handle that many variables, so the team went back to the data.

The AI and automation just couldn’t figure out the context and what to do given the amount of variables which had to go into those particular processes.

Josh Clement-Sutcliffe, AI and Automation Product Manager, Zencargo

What does AI data readiness look like in freight forwarding?

At Zencargo it meant building its own document parser. Luca Scan, trained and fine-tuned on supply chain operations, turns unstructured emails and attachments into structured data. That feeds Luca, an orchestration layer that reads the intent of each message. Luca checks the booking service, then either moves the booking on or asks for missing information.

How did Zencargo get operators to trust the AI?

It let them see the work being done before asking them to rely on it. Attachments went to the right shipment automatically, and the copying and pasting disappeared. Operators could see every suggestion and correction Luca made. The next challenge is noise: sending operators only what is useful, at the right time.

It definitely becomes easier when it starts, or moves away from being theoretical.

Josh Clement-Sutcliffe, AI and Automation Product Manager, Zencargo

How does Zencargo build AI skills across the business?

It sets the expectation from the top and hires for curiosity. KPIs track AI adoption across departments, and leaders step in when things stall. Candidates may use AI in technical tests, then must explain what is happening under the hood. One product manager taught themselves to code with AI and is now building an internal training academy.

Key takeaways

  • Fix the inputs first. Automation stalled until messy emails and documents became structured data.
  • Sequence the work. Data foundations, then visibility and trust, then partnership at scale.
  • Show the AI working. Operators trust what they can see and check.
  • Watch the noise. Too many alerts get ignored, so send what is useful at the right time.

About the speaker

Zencargo logo

Josh Clement-Sutcliffe is AI and Automation Product Manager at Zencargo, a London-based digital freight forwarder operating across dozens of countries. He rebuilt Zencargo’s AI programme around data foundations in August 2025. Josh Clement-Sutcliffe spoke to aibl in April 2026.

What’s in the full case study

If your automation keeps stalling on messy inputs, this is the sequence to borrow. The full PDF goes deeper than this page, in Josh’s own words.

  • Why the happy path failed in freight forwarding, and the three-stage plan that replaced it.
  • How Luca works, step by step: from an inbound booking email to the next action.
  • How Zencargo built operator trust, and why too much visibility creates its own problem.
  • Five actions to take back to your own organisation.

For COOs, operations leaders, and AI or automation leads in logistics and other complex, document-heavy businesses. Six pages, about a seven-minute read.

Make your data ready for AI

AI data readiness at Zencargo: fixing the data before automating freight
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